From Reactive Testing to Predictive Control: How PROGAZE® Is Changing Confectionery Analytics

Written by Jon Wilson | Jan 27, 2026 2:09:54 PM

Candy and chocolate production has always balanced art and science. Operators rely on experience, intuition, and sensory feedback — but as production speeds increase and formulations diversify, intuition alone isn’t enough. 

Traditional quality testing methods tell you what already happened. By the time lab results arrive, the batch is complete and the cost of correction is high. 

PROGAZE® Changes the Timeline 

tec5USA’s PROGAZE® spectroscopy platform enables predictive, real-time process insight through inline NIR measurement, shifting quality control from reactive to proactive. Instead of waiting for results, manufacturers see chemistry unfold as it happens. 

With PROGAZE®, confectionery teams gain continuous visibility into: 

  • Moisture dynamics during cooking and cooling 
  • Sugar and Brix trends throughout the batch 
  • Fat consistency during mixing and tempering 
  • Process stability across time and product changeovers 

This live insight allows quality and production teams to act before issues become defects — protecting yield, throughput, and brand consistency. Your Partner in Process Spectroscopy Solutions. 

Turning Data into Decisions 

What sets PROGAZE® apart isn’t just measurement — it’s usability. PROGAZE true process software is designed for a “hands off” approach, which means frequent interaction is not required with the operations personnel. Clear visualizations, trend tracking, and alarms transform raw spectral data into decisions operators trust. 

That trust leads to: 

  • Faster corrective actions 
  • Less operator stress 
  • Fewer off-spec batches 
  • Improved first-pass yield 

Built for Industry 4.0 Food Manufacturing 

PROGAZE® supports modern Industry 4.0 strategies, integrating with PLCs, DCS systems, and plant historians. This enables closed-loop control, automated adjustments, and long-term process optimization. 

In a world where speed, quality, and consistency define winners, real-time insight is no longer optional. 

Want to replace reactive testing with predictive confidence? 
Book a meeting with a tec5USA expert to explore how PROGAZE® supports smarter confectionery production — and learn more about tec5USA’s broader UV-Vis, NIR, and Raman solutions. Your Partner in Process Spectroscopy Solutions.